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Hawk Discrete Wire Termination Machine
Section 5
GLOSSARY OF TERMS
Carrier
A metal strip that temporarily holds the
terminals together on a reel. It must be
removed upon completion of an
assembly.
IDT
It means Insulation Displacement
Technology. A termination method in
which insulated wire is forced into a slot
smaller in width than the diameter of the
conductor. The sharp edges of the slot
Circuit Size
The number of terminals/pins in the
assembly which represents the number
of electrical circuits the connector can
transmit/carry
displace the insulation and make a
permanent electrical interface between
the wire conductor and the walls of the
slot.
Crimp
A controlled-dynamic process and
method of mechanical bonding, i.e., a
connector-to-conductor termination
where one end of the connector
(containing the conductor or wire
Nest
Part of a crimping die set that provides
the location and support for the terminal
barrel as it is being deformed into the
desired crimp configuration by the
indentor.
positioned in a crimp barrel) is highly
compressed and deformed (connector
+ conductor together) in order to create
an interface that "bonds" the two
dissimilar metals (usually different
materials for the connector and
conductor, respectively) intimately
together.
On crimped terminal, a second crimp is
often added to the insulation area for
added strain relief.
Discrete Wire A single cable or wire. Contrast it to
ribbon cable, which consists of multiple
cables or wires.
Pawl
Punch
Sensor
Terminal
A spring loaded device which moves
and holds the nest during termination.
The tooling piece that crimps or
terminates wires to terminals.
An electrical non-contact switch that
detects the presence of metal moving
into its field and signals the machine
control.
A device designed to terminate a
conductor that is to be affixed to a post,
stud, chassis, or other conductor, to
establish an electrical connection. It is
Housing
A device, usually plastic, used to
contain and insulate electrical contacts.
a synonym for contact.
Also used for mating or locking with a
specified mating connector. Housings
are also called shells.
Termination
The process of attaching a wire(s) to a
terminal(s).
Termination Head
The part of the machine that
Insertion
Pushing terminals into the housing.
holds the crimp and termination
punches and terminates the wires.
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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